Kestra Apartments · Building Envelope Remediation
Kestra is a fully occupied envelope remediation. Almost everything that matters gets covered up within days of being built, and the resident is back on the balcony the week after. The inspection program exists so that the Owner and the Engineer of Record can see every assembly before it disappears, and so that a finding is a dated record with a photograph rather than a conversation on a scaffold.
A representative sample, not the complete set. Seven inspection templates and eight reports are reproduced here to show the format, the level of detail, and how a finding travels from the wall to the Owner's inbox. The full Kestra program is larger. It adds trade-specific inspections for roofing, post-tension anchor repair, cement board siding, sealant work, mock-up acceptance, and third-party testing, along with any reporting the Owner or the Engineer of Record wants added.
The complete inspection and reporting matrix is built out during preconstruction with the Engineer of Record and issued for approval before mobilization. Nothing in this document should be read as the boundary of what gets inspected at Kestra.
Seven of Dueall's standing templates, already in use on occupied restoration work and re-specified for the Kestra assemblies. The superintendent is not deciding what to look at. The checklist decides, and it does not get shorter when the schedule gets tight. The Kestra set is broader than what is shown here.
Six defined gates where the assembly does not advance until the Engineer of Record has looked at it. Weather barrier before lath. Flashing before cladding. Stucco final before paint. Each gate is requested in writing with a minimum of 48 hours notice.
A Fail response is entered against the specific line item with a comment and a photograph, and the record goes to the trade partner and to the Owner the same day. When it is corrected, the original Fail stays in the record next to the Pass that closed it.
The daily log is issued by 5:00 PM the same day, not the next morning. Manpower by trade and location, weather, field notes, photographs, and every inspection performed. Fourteen months of that is the project record.
Inspections are opened and responded to in Procore on a phone at the assembly. Pass, Fail, or N/A, with the comment and the photograph attached to that line item before the inspector walks away. Nothing is transcribed from a notepad later.
The Owner and the Engineer of Record are given Procore access on this project. Inspections, daily logs, photographs, RFIs, and submittals are visible as they are created. Nothing has to be requested, exported, or forwarded to be seen.
The daily log, the inspection records, and the deficiency register are generated from the same Procore data and distributed to the standing list. There is no second system to reconcile and no version of the record that only Dueall can see.
At completion the Procore record exports complete: every inspection, response, comment, photograph, and test report, organized by building and elevation, delivered with the closeout package per Section 01700.
Seven of the Kestra templates are shown: two safety templates that govern how the site runs, and five quality templates aimed at the assemblies that carry water. Select any card to open its full checklist in the library below. Additional trade templates are issued in the same format and live in the same Procore inspection library.
The full item list for each of the seven templates shown, as it will be issued at Kestra. Items marked HP are hold points where work stops until the Engineer of Record releases the assembly. Items marked DOC are documentation requirements that must be satisfied for the inspection to close. These seven are reproduced in full so the detail is visible. They are a sample of the Kestra library, not all of it. Each is configured as a Procore inspection template and answered line by line in the field.
Kestra buildings stay occupied through demolition. This is the gate that proves the resident protection, scaffold, and utility isolation are in place before the first fastener comes out.
| No. | Inspection item | Pass | Fail | N/A |
|---|---|---|---|---|
| A. Planning & Setup | ||||
| 1.1 | Competent person assigned and documented for demolition operations at this building. | |||
| 1.2 | Engineer survey reviewed; structural stability and hazard areas identified and marked. | |||
| 1.3 | Pre-existing conditions photo and video documentation complete and issued to Owner and Engineer before start, per Section 01010 Para B.4. | |||
| 1.4 | Pre-start meeting held with the cladding subcontractor covering demolition scope, sequence, and controls. | |||
| 1.5 | Utility locations verified: gas, water, electrical, communications, low voltage. | |||
| 1.6 | Utilities locked out and tagged out per LOTO procedures where isolation is required. | |||
| 1.7 | Utility disconnection confirmed with written sign-off from the utility representative where required. | |||
| 1.8 | Resident protection systems installed: covered walkways, overhead protection at entries, lit egress paths. | |||
| 1.9 | Resident notification issued and posted; Life Safety Plan current and posted for the affected building. | |||
| B. Fall Protection, Barricades & Access Control | ||||
| 2.1 | Fall protection systems inspected and verified compliant: guardrails, anchors, harness and lanyard use. | |||
| 2.2 | Scaffold inspected for access, stability, and tie-ins; signed and sealed engineered scaffold drawings on site. | |||
| 2.3 | Barricades, cones, warning tape, and controlled access zone signage in place at grade below the work. | |||
| 2.4 | Resident egress routes confirmed, clearly marked, and unobstructed at all hours. | |||
| 2.5 | Controlled Access Zones established and documented. | |||
| 2.6 | PPE availability, storage condition, and emergency access routes verified. | |||
| 2.7 | Where balcony guardrails are removed, temporary guarding installed and unit balcony access controlled. | |||
| 2.8 | Work confined to the 9:00 AM to 5:00 PM weekday window; site returned to residents at shift end. | |||
| C. Worker Training & PPE Verification | ||||
| 3.1 | PPE orientation confirmed for all Dueall and subcontractor personnel on the building. | |||
| 3.2 | Field observation verifies proper PPE use: hard hat, eye protection, gloves, high-visibility. | |||
| 3.3 | Respiratory protection used correctly where dust is generated. | |||
| 3.4 | Dust control and water suppression equipment functional and staged before demolition starts. | |||
| 3.5 | Subcontractor compliance spot checks conducted and documented. | |||
| 3.6 | Removed material inspected to confirm adequate remaining substrate for weather barrier, lath, and future tie-in overlaps. | |||
| D. Active Demolition Supervision | ||||
| 4.1 | Removal sequence performed in the safest structural order for the conditions found. | |||
| 4.2 | Fastener removal performed in a way that prevents flying debris toward occupied areas. | |||
| 4.3 | Sheathing and framing inspected immediately as areas are exposed; damaged quantities recorded against the Unit Price line items and reported to the Engineer. | |||
| 4.4 | Debris containment maintained: chutes where required, bins covered, labeled, and not overfilled. | |||
| 4.5 | Dust suppression maintained continuously throughout operations. | |||
| 4.6 | Work areas free of trip hazards, protruding fasteners, and unsafe debris piles. | |||
| E. Cleanup, Site Security & Exposure Protection | ||||
| 5.1 | End of shift cleanup verified: no loose debris, hazards, or unsecured tools left in resident areas. | |||
| 5.2 | Waste bins and disposal zones closed, labeled, and secured. | |||
| 5.3 | Open wall and deck areas dried in before shift end or protected against the forecast. | |||
| 5.4 | Daily demolition documentation complete: log entry, photos, PPE records, and corrective actions issued to the responsible trade. | |||
A hold point is a gate, not a courtesy notice. The assembly behind it does not advance until the Engineer of Record releases it in writing. Each gate is requested a minimum of 48 hours ahead with the building, elevation, and readiness confirmation attached.
| Gate | Hold point | Triggered | What is verified | Released by |
|---|---|---|---|---|
| HP-1 | Pre-demolition release | Before any cladding, balcony, or roof demolition on a building | Resident protection, scaffold, utility isolation, and pre-existing conditions documentation verified. | Dueall Superintendent, Engineer of Record |
| HP-2 | Weather barrier approved | Before lath or siding on an elevation | Drainable house wrap continuity, laps, seam tape, and opening integration verified while still visible. | Engineer of Record |
| HP-3 | Opening flashing and anchorage | Before cladding closes a window or door opening | Sill pan, jamb and head flashing, anchorage per product approval, and ASTM E1105 results in hand. | Engineer of Record |
| HP-4 | Lath and accessories | Before scratch coat on an elevation | Lath fastening, control joint cuts, weep screed height, and head flashing verified. | Engineer of Record, Building Department |
| HP-5 | Stucco final | Before paint preparation on an elevation | Three-coat thickness, cure time, and building department inspection cleared. | Engineer of Record, Building Department |
| HP-6 | Balcony deck watertight | Before traffic loading and before the balcony returns to the resident | Coating thickness, terminations, penetrations, and drainage verified watertight. | Engineer of Record |
If a gate cannot be met on the requested date, Dueall reschedules the trade rather than proceeding. A covered assembly that was never inspected is opened back up at Dueall's cost.
Issued every work day by 5:00 PM to the Owner and the Engineer of Record. The log is the spine of the project record: it is what establishes who was on site, where they were, what the weather did, and which inspections were performed on any given day of the fourteen months.
Recorded high, low, and average temperature, precipitation since midnight and for the prior two days, humidity, wind, plus timed field observations at the start and middle of the shift with any weather delay flagged.
Every company on site, headcount, hours, total hours, and the building and elevation they worked. This is what supports a delay claim, a weather day, or a manpower question twelve months later.
Narrative by location with photographs attached. Progress, coordination items, conditions found on exposure, and anything the Owner or Engineer will want to know before the next walk.
Every inspection run that day with start and end time, inspecting entity, type, location, and result. Third party and building department inspections are logged the same way.
Sheathing, framing, and other unit price quantities recorded at the moment the condition is exposed and photographed, so they are agreed in the field rather than reconciled from memory at the pay application.
The log is published in Procore and distributed automatically to the Owner and the Engineer of Record. Trade partners receive the portions that concern their scope. Nothing waits for a weekly meeting to be visible.
| Company | Location | Activity | Workers | Hours |
|---|---|---|---|---|
| Cladding Subcontractor | Building 1 › North | Scaffold erection | 7 | 56.0 |
| Cladding Subcontractor | Building 1 › East | Three-coat stucco, scratch coat | 10 | 80.0 |
| Cladding Subcontractor | Building 4 › South | Weather barrier and seam tape | 7 | 56.0 |
| Painting Subcontractor | Building 1 › West | Exterior primer | 2 | 16.0 |
| Painting Subcontractor | Building 1 › West | Exterior finish coat | 8 | 64.0 |
| Dueall Construction | Building 4 › South | Carpentry and sheathing repairs | 8 | 64.0 |
| Dueall Construction | Site wide | Project management and supervision | 8 | 64.0 |
| Window Subcontractor | Building 4 › North | Arched window removal and reinstall | 5 | 40.0 |
| Window Subcontractor | Building 1 › North | Overhead and condenser protection | 2 | 16.0 |
| Window Subcontractor | Building 2 › East | Covered porch door installation | 3 | 24.0 |
| Roofing Subcontractor | Building 1 › West | Coping and edge metal | 2 | 16.0 |
| Roofing Subcontractor | Building 4 › South | Roof tear-off and dry-in | 8 | 64.0 |
| Balcony Subcontractor | Building 1 › East | Deck coating base coat | 4 | 32.0 |
| Total on site | 74 | 592.0 | ||
| Location | Note |
|---|---|
| Building 1 › North | Scaffold erection continues and is scheduled to top out today. Pre-demolition walk with the Engineer of Record is set for tomorrow morning. |
| Building 1 › East | Scratch coat completed Saturday. Crew hydrating stucco and correcting the areas flagged on Friday's workmanship review. Scratch coat inspection requested for 12:30 today. |
| Building 1 › West | Painting subcontractor continuing primer and finish coat on the west elevation. Control joints masked and verified before spray. |
| Building 4 › South | Sheathing replacement at the south elevation running above the estimated percentage. Quantities photographed and logged to the Unit Price line for Engineer verification. |
| Building 2 › East | Covered porch doors set. Threshold pans verified before units were installed. |
Company names in the sample are shown by role. On the live project the log carries the actual trade partner names, and the Owner and Engineer receive the unredacted version.
A closed inspection is not a tick sheet. It carries the response history for every item, the comment that explains a Fail, the correction, and the re-inspection that closed it. This is the format the Owner and the Engineer of Record receive.
| No. | Inspection item | Response | Activity and comments |
|---|---|---|---|
| A 1.6 | Rough openings square, plumb, and level; diagonals within 1/8 inch. | Pass | Field Engineer responded Pass. Four of five within tolerance on first check. |
| B 2.2 | Self-adhering membrane sill pan installed, turned up jambs, corners formed. | Pass | Field Engineer responded Pass after re-work. See B 2.5. |
| B 2.5 | Membrane fully rolled. No fishmouths, wrinkles, or unbonded edges. | Fail | Field Engineer responded Fail. Comment: fishmouth at both lower corners, unit 106. Membrane relieved, re-cut, primed, and re-rolled by the window subcontractor same shift. Re-inspected and closed Pass. |
| C 3.4 | Sill flange left with a drainage gap at each corner. | Fail | Field Engineer responded Fail. Comment: sill flange continuously sealed at units 105 and 106. Sealant cut back 2 inches at each corner and weep path verified with water. Re-inspected and closed Pass. |
| C 3.5 | Anchors and fasteners installed per the product approval schedule. | Pass | Field Engineer responded Pass. Fastener count and edge distance verified against the approval schedule at each opening. |
| D 4.1 | ASTM E1105 water infiltration testing at the required sample rate. | Pass | Independent testing agency. One opening tested in this group. No infiltration at 6.0 psf. Report issued to the Engineer. |
| D 4.5 | HOLD POINT: approved by the Engineer before cladding closes the opening. | Pass | Engineer of Record released the hold point on the re-inspection walk. Lath released for this elevation. |
| D 4.6 | PHOTO: exterior wide, sealant, flange, and anchorage close-ups. | Pass | 18 photographs attached to the record and pushed to the Owner and Engineer with the daily report. |
Five steps, and none of them are optional. The point of the sequence is that a finding cannot quietly disappear: it is written down before it is fixed, and the record of the fix is attached to the original item.
The finding is entered against the specific checklist item with a Fail response, a written comment, and a photograph. Nothing is recorded verbally.
The record is pushed the same day to the responsible trade partner and copied to the Owner and the Engineer of Record.
The trade partner corrects the work and notifies Dueall. If the item sits behind a hold point, that assembly does not advance.
The original item is re-responded, not overwritten. The Fail stays in the permanent record alongside the Pass that closed it.
Closed with photo evidence. A repeat finding is escalated in writing to the trade partner's management and carried on the weekly register until the pattern stops.
Repeat findings are the real signal. A single missed weep is a correction. The same missed weep on three elevations is a training or staffing problem at the trade partner, and it gets raised as one in writing.
Eight standing deliverables, all generated from Procore rather than assembled by hand. The Owner and the Engineer of Record are on every one of them by default, and nothing on this list requires a request. This is the core reporting set shown as a sample. Additional project-specific reports are added during preconstruction at the Owner's or the Engineer's direction, and any Procore report can be scheduled to a distribution list.
| Deliverable | Contents | Frequency | Issued to | Timing |
|---|---|---|---|---|
| Daily field log | Weather and observed conditions, manpower by trade and location, field notes with photographs, inspections performed that day. | Every work day | Owner, Engineer of Record | By 5:00 PM the same day |
| Quality inspection record | The full checklist with every response, every comment, hold point status, and the attached photo set. | Per inspection | Owner, Engineer, responsible trade partner | Same day as the walk |
| Hold point notice | Written request for inspection at a defined gate, with the assembly, location, and readiness confirmation. | Per gate | Engineer of Record, Owner | Minimum 48 hours before the gate |
| Deficiency register | Every open finding with responsible party, due date, and the evidence that closed it. | Weekly | Owner, Engineer, trade partners | Monday, with the weekly report |
| Site safety compliance review | OSHA compliance, occupied-site resident protection, and stormwater sections with corrective actions. | Every two weeks | Owner, Engineer, all trade partners | Within 24 hours of the walk |
| Weekly progress report | Schedule status by building, quantities logged to unit price lines, RFI and submittal status, photo set. | Weekly | Owner, Engineer of Record | Monday, before the weekly meeting |
| Pre-existing conditions package | Photo and video record of the building and adjacent site features before any work starts. | Per building | Owner, Engineer of Record | Before mobilization on that building |
| Closeout package | Operations and maintenance manuals, warranties, as-built documentation, and the full inspection and photo archive. | At completion | Owner, Engineer of Record | Per Section 01700 |
On an envelope project the photograph is the evidence. Five rules govern how the record is built so that it is usable at closeout and defensible years later.
Every inspection carries a wide shot that establishes location and close-ups of the specific condition being judged.
Any concealed condition is photographed before it is covered. Weather barrier, flashing, lath, and framing are documented while visible.
Photographs are attached to the checklist item they support, not dumped into a folder. The item number is the index.
A full photo and video record of each building and the adjacent site is delivered to the Owner and Engineer before mobilization on that building.
The archive is kept by building, elevation, and date through the project and delivered complete at closeout.
Balcony with the guardrail removed and scaffold access overhead. The condition is recorded at the pre-demolition walk, before any removal starts.
Scaffold planking and toe board from below. Full planking, midrail, and toe board are checked at every level in use.
Scaffold platform at balcony level. Guarding and access are verified before any trade works off the deck.
Inlet protection at a drainage structure. Stormwater controls are photographed at each routine review.
Weather barrier and lath complete at a building corner. Elevation overview taken before the scratch coat hold point.
Opening jamb: lath tied and accessory set. Concealed work is always photographed before it is covered.
Base of wall at the weep screed. Height above grade and an open drainage kerf are verified and recorded.
Scratch coat placed and being moist cured. Cure condition is part of the record, not just the finished surface.
Scratch coat hydration in progress. The daily log carries the activity, the location, and the photograph together.
Scratch coat complete across a full elevation. Wide shot that establishes location for the close-ups filed with it.
Finish coat, decorative band, and texture at an entry. Judged against the approved mock-up, not against a description.
Completed entry at a released area. The final elevation photograph is what closes the record for that location.